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A Survey on AI-Driven Digital Twins in Industry 4.0: Smart Manufacturing and Advanced Robotics

Ziqi Huang, Yang Shen, Jiayi Li, Marcel Fey, Christian Brecher
2021 Sensors  
Digital twin (DT) and artificial intelligence (AI) technologies have grown rapidly in recent years and are considered by both academia and industry to be key enablers for Industry 4.0.  ...  in the fields of smart manufacturing and advanced robotics.  ...  ., Fraunhofer IPT, as well as the Chair of Production Metrology and Quality Management, and Production Engineering of the Laboratory for Machine Tools and Production Engineering (WZL) for their permission  ... 
doi:10.3390/s21196340 pmid:34640660 pmcid:PMC8512418 fatcat:qy3qiazvqrejvfuixudd6ywqsq

A Survey on AI-Driven Digital Twins in Industry 4.0: Smart Manufacturing and Advanced Robotics

Ziqi Huang, Yang Shen, Jiayi Li, Marcel Fey, Christian Brecher
2021 Sensors 21(19)  
This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY  ...  ., Fraunhofer IPT, as well as the Chair of Production Metrology and Quality Management, and Production Engineering of the Laboratory for Machine Tools and Production Engineering (WZL) for their permission  ...  Acknowledgments: The authors would like to thank the German Research Foundation DFG for the support within the Cluster of Excellence "Internet of Production"-390621612.  ... 
doi:10.18154/rwth-2021-09877 fatcat:yjhprcascvfutisat7olust3kq

Knowledge Modelling and Active Learning in Manufacturing [article]

Jože M. Rožanec, Inna Novalija, d Patrik Zajec, Klemen Kenda, Dunja Mladenić
2021 arXiv   pre-print
By combining semantic technologies and active learning, multiple use cases in the manufacturing domain can be addressed taking advantage of the available knowledge and data.  ...  While digitalization increases the amount of data available, much data is not labeled and cannot be directly used to train supervised machine learning models.  ...  Acknowledgements This work has been carried out in the H STAR project, which has received funding from the European Union's Horizon research and innovation programme under grant agreement No. .  ... 
arXiv:2107.02298v1 fatcat:4iziznjvyfgpdluwadrjgbxv6u

A systematic review on machine learning methods for root cause analysis towards zero-defect manufacturing

Konstantinos Papageorgiou, Theodosios Theodosiou, Aikaterini Rapti, Elpiniki I. Papageorgiou, Nikolaos Dimitriou, Dimitrios Tzovaras, George Margetis
2022 Frontiers in Manufacturing Technology  
The identification of defect causes plays a key role in smart manufacturing as it can reduce production risks, minimize the effects of unexpected downtimes, and optimize the production process.  ...  Although artificial intelligence gains more and more attraction in smart manufacturing, machine learning methods for root cause analysis seem to be under-explored.  ...  Digital twins provide a means to create a digital replica of the manufacturing line, which can be employed to tailor and optimize production parameters without affecting the running production.  ... 
doi:10.3389/fmtec.2022.972712 fatcat:yteg6hbflfb3fcf54jtih3isim

Digital Twins in Product Lifecycle for Sustainability in Manufacturing and Maintenance

Izabela Rojek, Dariusz Mikołajewski, Ewa Dostatni
2020 Applied Sciences  
A "digital twin" is a dynamic, digital replica of a technical object (e.g., a physical system, device, machine or production process) or a living organism.  ...  In addition, monitoring processes and process parameters allow for the continued improvement of existing processes as regards intelligent eco-designing and planning and monitoring production processes  ...  The digital twin concept becomes even more attractive in sustainable manufacturing, in both subtractive and additive machining.  ... 
doi:10.3390/app11010031 fatcat:ehzlu42afvdx3fkzchn3h4bi24

State Estimators in Soft Sensing and Sensor Fusion for Sustainable Manufacturing

Marion McAfee, Mandana Kariminejad, Albert Weinert, Saif Huq, Johannes D. Stigter, David Tormey
2022 Sustainability  
robotics, material synthesis and processing, semiconductor, and additive manufacturing.  ...  We discuss current and emerging trends in using state estimation as a framework for combining physical knowledge with other sources of data for monitoring and controlling distributed manufacturing systems  ...  State Estimation and 'Digital Twins' A digital twin is a computational representation of a physical process where there is exchange of data in real-time between the real and virtual processes.  ... 
doi:10.3390/su14063635 fatcat:3a2twj3nlzbszlhc5ijluvekde

Queue Length Forecasting in Complex Manufacturing Job Shops

Marvin Carl May, Alexander Albers, Marc David Fischer, Florian Mayerhofer, Louis Schäfer, Gisela Lanza
2021 Forecasting  
In order to provide queue length forecasts, this paper introduced a methodology to identify queue lengths in retrospect based on transitional data, as well as a comparison of easy-to-deploy machine learning-based  ...  Forecasting, based on static data sets, as well as time series models can be shown to be successfully applied in an exemplary semiconductor case study.  ...  rules towards intelligent, digital twin-based production control [3] , from traditional line production towards complex job shops or matrix production systems [4] , from centralized approaches to decentralized  ... 
doi:10.3390/forecast3020021 fatcat:fbibxonowncqlmrrxixneii5oe

Uncertainty Quantification for Additive Manufacturing Process Improvement: Recent Advances

Sankaran Mahadevan, Paromita Nath, Zhen Hu
2022 ASCE-ASME J of Risk & Uncertainty in Engineering SystemsPart B: Mechanical Engineering  
Literature on using the results of UQ activities toward AM process optimization and control (thus supporting maximization of quality and minimization of variability) is also reviewed.  ...  Physics-based as well as data-driven models are increasingly being developed and refined in order to support process optimization and control objectives in AM, in particular to maximize the quality and  ...  However, digital twin in AM is still in a very early stage and is yet to be demonstrated for real-time process control.  ... 
doi:10.1115/1.4053184 fatcat:mthqaifq7ndxnawtgeg5dzr7iy

Operator Integrated – Concept for Manufacturing Intelligence

Konrad Wegener, Sascha Weikert, Joseph Mayr, Markus Maier, Vahid Ostad Ali Akbari, Martin Postel
2021 Journal of Machine Engineering  
Model based technologies digital twins or digital images of processes and machines are the immediate entry points for enhanced mastering of processes.  ...  Structure of a former expert system adapted from [20] and [21] without self-learning ability The curve of used manufacturing times is per person divided in 6 equidistant segments and becomes green  ... 
doi:10.36897/jme/144359 fatcat:6jlcyxw7fvbsrfj7xc5zvnmatm

A Review of Real-Time Fault Diagnosis Methods for Industrial Smart Manufacturing

Wenhao Yan, Jing Wang, Shan Lu, Meng Zhou, Xin Peng
2023 Processes  
In addition, this paper discusses the challenges and potential trends of RTFD in future development to provide a reference for researchers focusing on this field.  ...  This paper provides a comprehensive review of the latest RTFD technologies in the field of industrial process monitoring and machine condition monitoring.  ...  In addition, data mapping technologies such as the digital twin can be introduced to improve the efficiency and real time of FD by using dual diagnosis in virtual and physical space.  ... 
doi:10.3390/pr11020369 fatcat:3bzunw76ore7pcagaoi6mlmqpy

Movement Analytics: Current Status, Application to Manufacturing, and Future Prospects from an AI Perspective [article]

Peter Baumgartner, Daniel Smith, Mashud Rana, Reena Kapoor, Elena Tartaglia, Andreas Schutt, Ashfaqur Rahman, John Taylor, Simon Dunstall
2022 arXiv   pre-print
We also describe currently available commercial off-the-shelf products for tracking in manufacturing, and we overview main concepts of digital twins and their applications.  ...  The purpose of this document is to review the current state of work for movement analytics both in manufacturing and more broadly.  ...  an entire system, based on Product Twin for each device and Process Twin to optimize the manufacturing processes of these components.  ... 
arXiv:2210.01344v1 fatcat:qovx37gqevgabkxgox7hvj23ue

Machine Learning-Assisted Multi-Objective Optimization of Battery Manufacturing from Synthetic Data Generated by Physics-Based Simulations [article]

Marc Duquesnoy, Chaoyue Liu, Diana Zapata Dominguez, Vishank Kumar, Elixabete Ayerbe, Alejandro A. Franco
2022 arXiv   pre-print
In this work, we tackle this issue by proposing an innovative approach, supported by a deterministic machine learning (ML)-assisted pipeline for multi-objective optimization of LIB electrode properties  ...  The optimization of the electrodes manufacturing process constitutes one of the most critical steps to ensure high-quality Lithium-Ion Battery (LIB) cells, in particular for automotive applications.  ...  Such a fast optimization capabilities will be needed in digital twins collecting data through sensors, and giving instructions to the manufacturing machines through actuators for on the fly and autonomous  ... 
arXiv:2205.01621v1 fatcat:azkeomlhijemxh4vuwies5nqte

Digital Innovation Enabled Nanomaterial Manufacturing; Machine Learning Strategies and Green Perspectives

Georgios Konstantopoulos, Elias P. Koumoulos, Costas A. Charitidis
2022 Nanomaterials  
Machine learning has been an emerging scientific field serving the modern multidisciplinary needs in the Materials Science and Manufacturing sector.  ...  Thus, in this review, a summary of recent computational developments is provided with the aim to cover excelling research and present challenges towards unbiased, decentralized, and data-driven decision-making  ...  models and machine learning [47] Machine Learning for Advanced Additive Manufacturing • Theoretical design expectations • Practical manufacturing capabilities • AI for AM [50] Machine learning in  ... 
doi:10.3390/nano12152646 pmid:35957077 pmcid:PMC9370746 fatcat:hbluqbnexffnjkqu6b4lzpqwiq

Artificial-Intelligence-Driven Customized Manufacturing Factory: Key Technologies, Applications, and Challenges

Jiafu Wan, Xiaomin Li, Hong-Ning Dai, Andrew Kusiak, Miguel Martinez-Garcia, Di Li
2020 Proceedings of the IEEE  
The state-of-the-art AI technologies of potential use in CM, i.e., machine learning, multi-agent systems, Internet of Things, big data, and cloud-edge computing are surveyed.  ...  The characteristics of a customized smart factory are to include self-perception, operations optimization, dynamic reconfiguration, and intelligent decision-making.  ...  For instance, customers can remotely monitor the details of the production process via a digital twin or a virtual production line system.  ... 
doi:10.1109/jproc.2020.3034808 fatcat:bpljlzguqjhypedblczhmch2uq

(Data-Driven) Reinforcement learning based optimal decision making towards product lifecycle sustainability

Yang Liu, Miying Yang, Zhengang Guo
2022 International journal of computer integrated manufacturing (Print)  
The method has been validated in a case study of an international vehicle manufacturer, combined with modelling and simulation.  ...  Then, a generalised procedure of using RL for decision support is proposed based on available lifecycle data, such as operation and maintenance data.  ...  Given sufficient examples of past problems and their solutions, bringing this into a machine learning framework as a supervised learning problem is straightforward.  ... 
doi:10.1080/0951192x.2022.2025623 fatcat:y5xk3wffujekrp6n7c22k4ifdi
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